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Vacuum Dosing Systems for the Highly Precise Potting of Electronic Components Under Vacuum Pressure

Categories Vacuum Potting Casting Machine
Place of Origin: Guangdong, China
Brand Name: Daheng
Packaging Details: Wooden carton
Automatic vacuum filling machine epoxy resin and silicone AB two components glue machine
Supply Ability: 100 Unit/Units per Month
Price: $48,000.00/sets 1-1 sets
Model Number: VGB600S
Certification: CE
Keywords: Vacuum Dosing Systems for the Highly Precise Potting of Electronic Components Under Vacuum Pressure
Applicable Industries: Manufacturing Plant
Showroom Location: Egypt, Turkey, Italy, Viet Nam, Russia, Malaysia, Australia
Video outgoing-inspection: Provided
Machinery Test Report: Provided
Warranty of core components: 1 Year
Core Components: PLC, Engine, Bearing, Motor, Pump
Condition: New
Application: Chemical
Packaging Type: Polywood case
Packaging Material: Plastic, Metal, Wood
Automatic Grade: Automatic
Driven Type: Electric
Voltage: 230V
Weight: 800 KG, 800kg
Warranty: 1 Year
Key Selling Points: High-accuracy
Definition: vacuum chamber potting epoxy machine
XYZ Working Area: 1200x1200mm customized
Size: 1600mm*1200mm*1500mm
Mixing Ratio: From 1:1 to 10:1(Adjustable)
Stiring Method: Static or Dynamic
Pump: Daheng Patent Plunger Pump
Out-Gluing Rate: 5-66g/5s
Mixing Precision: +/-1%
Container Volume: A:25L B:10L
Port: Guangzhou/Shenzhen
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Vacuum Dosing Systems for the Highly Precise Potting of Electronic Components Under Vacuum Pressure

Why Choose Us

Vacuum Dosing Systems for the Highly Precise Potting of Electronic Components Under Vacuum Pressure


We offer a wide range of advanced dispensing solutions, including CCD Vision dispensing systems, AB glue machines, 2-part silicone, polyurethane, and epoxy potting dispensing machines, AB resins compound dosing and dispensing potting systems, 2K potting technology, and AB glue dispensing machines. Our product lineup also includes epoxy dispensing machines, two-component dispensing machines, dual-component dispensing machines, AB dosing system machines, glue dropping machines, glue filling machines, meter-mix dispensing machines, resin dispensing machines, vacuum potting casting system machines, adhesive dispensing systems, dispensing robots with high precision, dispensing valves, AB liquid dispensers, and automated dispensing equipment. We provide solutions for automatic glue dispensing, meter mixing machines, 2K dispensers, 2K DOS machines, 2-part silicones, polyurethane epoxy dispensing potting filling machines, AB epoxy resins compound spraying filling dispensers, two-component AB epoxies, PU and silicones metering mixing systems, 2K dosing units, AB-part dosers, 2K resins metering mixing machines, meter-mix dispensing systems, resin dispensing, adhesive dispensing technology, high-precision and accuracy dispensing robots, dispensing valve units, and automated AB glue dispenser equipment, as well as dynamic and static mixing systems.
Epoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling Machine
Electronics are increasingly present in our lives, these technologies all use a wide array of components -sensors, actuators,central processing units (CPUs), printed circuit boards (PCB), electronics componnets , Capacitor, power supply, transformer,ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....etc. - that need to be protected against environmental factors such as dust and moisture, as well as fluids and heat and
fire exposure.
Advanced Solutions in Dispensing and Potting Equipment

In today's rapidly evolving manufacturing landscape, precision, efficiency, and reliability are paramount. As industries demand higher standards and more complex applications, the need for advanced dispensing and potting equipment becomes increasingly crucial. Enterprising companies are turning to cutting-edge solutions to meet these demands, leveraging technologies such as CCD vision systems and dual-component dispensing machines to stay ahead of the curve.

CCD Vision Dispensing Systems: Revolutionizing accuracy and quality control, CCD vision dispensing systems integrate advanced imaging technology with precision dispensing capabilities. By providing real-time visual feedback and ensuring precise placement of materials, these systems optimize production processes and minimize waste.

AB Glue Machines:Versatile and robust, AB glue machines are the workhorses of adhesive application. Whether it's two-part silicone, polyurethane, or epoxy, these machines excel in metering, mixing, and dispensing a wide range of materials. With customizable configurations and automated features, they streamline production workflows and enhance product consistency.

2K Potting Technology:For applications requiring superior encapsulation and protection, 2K potting technology delivers unmatched performance. By combining two components precisely at the point of dispensing, this technology ensures thorough mixing and homogeneity, resulting in durable and reliable potting solutions.

Automated Dispensing Equipment: Embracing the era of Industry 4.0, automated dispensing equipment integrates seamlessly into smart manufacturing environments. Equipped with high-precision dispensing valves and robotic arms, these systems offer unparalleled efficiency and repeatability, optimizing production throughput and reducing labor costs.

Dynamic and Static Mixing Systems: Catering to diverse application requirements, dynamic and static mixing systems provide flexible solutions for a variety of materials. Whether it's high-viscosity adhesives or low-viscosity resins, these systems deliver precise mixing ratios and consistent results, ensuring optimal performance in every application.

Metering, Pouring, and Filling Equipment:From meter-mix dispensing machines to resin casting systems, the versatility of modern dispensing equipment knows no bounds. Whether it's sealing, filling, or casting, these machines offer precise control over material flow and dispensing parameters, empowering manufacturers to tackle even the most challenging applications with confidence. In conclusion, the landscape of dispensing and potting equipment is evolving rapidly, driven by advancements in technology and the ever-increasing demands of modern manufacturing. By embracing innovative solutions such as CCD vision systems, automated dispensing equipment, and dynamic mixing systems, companies can unlock new levels of efficiency, precision, and reliability in their production processes. As industries continue to push the boundaries of innovation, the role of advanced dispensing equipment will only grow in importance, shaping the future of manufacturing for years to come.


Epoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling Machine
Introduction :
1 Working Area: controlled by PLC module and MCGS touch screen.
2 High precision valve: high speed, glue off clean, no glue drawing, no dropping.
3 Core technology pumps are designed specially for different materials from low to high viscosities
4 Mix glue A & B more evenly; no more or no less for agent B.


Working principle :
Compound materials A & B are kept in two tanks separately. There are two sets of metering pumps inside the machine for metering A and B resin by setting ratio, draining out material individually from tank A & B. Liquid A & B mix with each other in the mixer pipe and dispensed out according to the programmable data.


Tank system technology:

  1. Stainless panel vacuum pressure tank which can bear negative pressure of inner tank . 2. Tank with motor stirrer that prevent the glue from sediment and keep the potting material in constant temperature.

3 Tank with top/ high /low liquid sensors that ensure alarm warning when liquid higher or lower the setting level .
4 Tank with vacuum degas (degas time can be set through touch screen), so the material can be re-feeding through vacuum negative pressure .
5 Tank with pressure releasing ball valve ; the bottom of tank reserved back-flow connector and river closure ball valve.
6.Tank with heating panel which can preheat materials to assure good flowability.
6 Tank with artificial feeding mouth that can be added glue appropriately by hand .
7 Tank with silica-dryer which can prevent material especially PU from crystallization .

D&H Pump technology

1 Two cylinder plunger pumps work by durable motors.
2 The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3 Also Suitable for high viscosity glue: 50cps~35000cps.
4 Suitable for big flow dispensing or slight flow dispensing.
5 Suitable for frequent start and stop dispensing.
6 Anti-wear, Anti-corrosion, super long life time.


Valve technology

1.Two cylinder plunger pumps work by durable motors.
2.The biggest flow volume :24g/s,Repetition accuracy:0.2g.
3.Also Suitable for high viscosity glue: 50cps~35000cps.
4. Suitable for big flow dispensing or slight flow dispensing.
5. Suitable for frequent start and stop dispensing.
6. Anti-wear, Anti-corrosion, super long life time.



Teach data


Glue ratio1 :1 ---10:1
Ratio acurracy±2%
Glue-out speed0.5g/s --24g/s(Per single pump)
Glue-out accuracy±2%
Program memory99pcs
Glue viscosity50cps~35000cps(Reference data)
Opearation ModeManual mode /Automatic mode
Ratio ControlPLC/ Double plunger pump (Can change different type of metering pumps)
Flow ControlDigital input
Parameter displayPointer / digital display
Automatic control systemTouch screen / button switch/ third party signal
Mixing MethodStatic mixing / Automatic cleaning
Storage TankStainless steel A and B(10L,25L ,40L optional)
Stainless steel cleaning barrel C(5L)
Vacuum degas(-0.1MPa)
Liquid level sensor(Low liquid level/high liquid level)
A/B Tank stirring
AB glue constant temperature heating(available)
Glue filter
Power220V/50Hz/5000W
Outer dimensionGlue Potting Machine:995mm×600mm×1500mm
Frame MaterialsCold rolled steel/industrial aluminum/stainless steel/sheet metal

Parameters


ParameterCategorySpecification
Mixing ratio1:1-10:1Speed0-250mm/s(displacement speed)
Working areaInner area:450x400x80mm,Dimension: 900x790x760mm
Program memory99 pcsPrecision±0.1mm (accuracy of displacement)±2%(mixing accuracy)
Input air pressure0.3MPa-0.8MPa
Viscosity range50cps~30000cpsWorking pathDot, line , arc , circle
Operation modeJOG/AUTO
Control systemPLCAuto control systemIndustrial touch screen program with programming modification, storage and so on
Flow controlDigital input
Programming methodTeaching programmingOut-glue control systemAB glue suck-back valve /vacuum suck back skill.
Mixing modeDynamic
Power380V/50Hz/1200WStorage systemStainless steel tanks A Tank: 40L & B Tank: 25L(10L,25L ,40L optional)
Vacuum degree-0.1MPaVacuum time90S(as per different requirement)



PLC controlling System


1 Dispensing volume is controlled by the speed of pump's motors ; Glue speed adjustable within the speed range .
2 Machine with detecting function that detect the speed and running time of pumps to ensure the ratio reliability.
3 Adjustable gluing-out volume make sure glue A/B dispense out at the same time from glue valve to get better glue mixing effect .
4 Machine with gel resistance calculator , which prevent the mixture curing inside .
5 You can set single gluing-out and steady gluing-out function to meet up with your different process requirement .
6 Whole machine system and function is controlled by Panasonic PLC and MGCS touch screen .
7 Reserved PLC communication interface, which easy connecting with outside device .
8 Equipped with a safety lock to prevent staff from wrong operation .

Application:

Epoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling Machine

1.Potting&Encapsulation &Casting: electronics componnets , PCB board, Capacitor, power supply, transformer, ignition coil, reverse sensor, circuit board, filter products ,underwater parts, electronic ballast ,aviation parts, aerospace parts....
2.Dispensing&Dosing : LED strip , led lamp , led bulb , aluminum,led screen , display module ,medical parts,medical liquid filling ....
3.Bonding&doming : LCD screen ,LOCA bonding,ABS plastic,different types of stickers , badge , keychains , souvenirs ,arts , photo frame , and other arts graphics....


Applicable materials

Epoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling Machine
1K and 2-component polyurethanes, epoxies, acrylics, silicones, temperature, humidity and UV curing materials. Two component potting materials , 2-part compound materials, AB part compound materials , 2K silicones ,2K epoxies resin, Bi-component PU, Ployerster, Polyurethane, UV materials and so on .


Service Term

1.Staff training
Seller is responsible to provide machine's training including installation, debugging, maintenance to assured customer can totally use the operation skills and well acknowledge maintenance of machine .
2.Maintenance Service
2.1Seller provide one year warranty period and support free maintenance service during warranty . Software upgrade service is provided for a long life time.
2.2 In case parts of the machine become broken within the warranty because of non-artificial factors, we send you part replacement free, buyer pay for the shipment. Double-liquid valve should be bought at its cost price.
2.3If the parts of the machine become broken past warranty , the parts replacement should be shouldered by buyer.

Workshop Cornner of factoryEpoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling Machine


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Epoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling Machine Epoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling Machine


Sucessful cases:

Epoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling Machine

Epoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling Machine Epoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling MachineEpoxy Potting Vacuum Chamber Machine 2K Dosing Compounds Dispensing Filling Machine
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