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100 BPH 3 In 1 5 Gallon Bottling Machine Water Washing Filling Capping Equipment

Categories 5 Gallon Water Filling Machine
Brand Name: Ellison
Model Number: QGF
Certification: CE/ BV / ISO
Place of Origin: Jiangsu, China
MOQ: 1 set
Price: Negotiated
Payment Terms: T/T, L/C, Western Union, MoneyGram
Supply Ability: 8 sets per month
Delivery Time: 35 working days
Packaging Details: Wooden case or pallet package
Processing type: 20L water filling machine
Bottle weight: Aroung 780g
Bottle shape: Can be designed
Air consumption: 5bar
Filling volume: 18.9L
Connection pipes: All SUS 304 or 316
Capacity: 100-1500BPH
HS code: 8422301090
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100 BPH 3 In 1 5 Gallon Bottling Machine Water Washing Filling Capping Equipment

100 BPH 3-in-1 5 Gallon Water Washing Filling Capping Equipment Bottling Machine​


Download machine running video in youtube Video link in youtube.pdf


Quick detail


1. 3-5 gallon barrel water filling machine porducing capacity: 100-1500BPH

2. PLC controlled+ English MMI;

3. Bottle volume:3 gallon- 5 gallon;

4. Certification: CE, BV, SGS;


Description


The production line is mainly used for 3-5 gallon barrel drinking water. It consists of three parts: washing(heating water---sterilized water---pure water), filling and sealing.


This production line can be automatically washed, disinfected, filled, capped, counted and output, with complete functions, novel design, high degree of automation, it is a set of machinery, electricity, gas in one of the drinking water barrel equipment.


The machine is made of excellent stainless steel with the advantage of easily-rinsing and corruption-resistance. The main electrical parts adopt products with brand of SIEMENS and OMRON. Pneumatic parts adopt products with brand of AIRTAC. Both the inner and outer shower nozzle for washing barrel adopts the special technology equipment from American Sprayer Company. The machine works reliably and efficiently based on the compact structure and high automatic technology. It is the fully automatic barreled water producing equipment combined with machine, electronic and pneumatic components.


Main technical parameter


1) Filling Volume: 5 Gallon
2) Size of Barrel: ф276×490m
3) Capacity: 60-900 barrels per hour(depends on customer's inquiry)
4) Power supply: depends on buyer request.
5) Max power consumption 4 kw+ heating 9 kw the Power consumption is only 3.5kw while the machine works as each electrical part starts intermittently
6) Volume of using water: Filling 9T/H; Purified water washing 2.25T/H
7) Structure type: gear wheel and rack transmission intermittently; Two filling valves
8) There are 10 steps during the washing procedure:

(1) Pre-washing,
(2) Dripping,
(3&4) Washing by the recycled water
(5) Dripping,
(6&7) Disinfection liquid,
(8&9) Finished water,
(10) Dripping


Disposal explanation
1) The whole set of equipment is imported abroad. The shower nozzle for washing is the technology products of American sprayer company
2) Intellectual management, controlled by MITSUBISHI micro-computer.
3) Siemens electrical element
4) AIRTAC pneumatic element
5) The whole set of equipment is made of stainless steel especially for food

6) Including system for automatic cap settling and cap transportation

Main parts list


NoProduct NameBrandMade-place
1Automatic SwitchmeilarilaFrance
2AC contactorSchneiderFrance
3PLCMITSUBISHIJapan
4Electric switchChina
5pumpBestBrand in ChinaChina
6Cylinder of principal axisAirtacTaiwan
7Cylinder of up and downAirtacTaiwan
8Cylinder of cap pressAirtacTaiwan
9Cylinder of jar pushAirtacTaiwan
10Cylinder of filling valveAirtacTaiwan
11Air pressure processing systemAirtacTaiwan
12Air pipe.fittingsAirtacTaiwan
13NozzleShanghai waigaoqiao companyJoin venture
14ChainZ304 Stainless steelMade byself
15The valve of water inletZ304 Stainless steelMade byself
16Filling valveZ304 Stainless steelMade byself
17The thickness of Stainless steel plate1.5mmMade byself
18Capacityjar/hour240
19Total powerkw1.5
20Filling headspic2
21Number of cover pressingpic1
22Pressure of the air sourceMpa0.5
23Consumption of airM3/min0.6

Parameters


ModelQGF-120QGF-300QGF-450QGF-600QGF-900QGF-1200
Filling heads123468
Volume(gallon)3-53-53-53-53-53-5
Barrel size(mm)¢270*490¢270*490¢270*490¢270*490¢270*490¢270*490
Capacity(b/h)60-120120-300300-450450-600600-900900-1200
Gas pressure(Mpa)0.4-0.60.4-0.60.4-0.60.60.60.6
Gas consumption(m3/min)0.370.60.811.51.8
Motor power(kw)1.53.85.57.59.7513.5
Weight(kg)68015002100300035004500

Production line (Flow chart)


ChartEmpty bottle Conveyor belt---→Caps Decapper---→ Brush External Bottle Washer ---→Automatic Bottle Loading System---→Internal Bottle Washer/ Disinfecter ---→ Rotary Filler ---→ Chain Plate Capper with caps washer---→Filled Bottle Conveyor Belt---→Lamp Checker---→Insert the caps label Sleeve Labeling Machine---→Heat Shrinking Machine---→Chain Style Bottle Lifter ( for the purpose to put on the plastic film cover) ---→Filled Bottles Conveyor Belt to the truck or stock room.


More machines: Water treatment system


Raw water pump: connect to raw water,we supplier the best supplier Nanfang pump or Grundfos pump.

Silica sand filter: Silica sand as a filter medium can intercept and remove suspended matter effectively, organic matter, colloidal particles, microorganisms, chlorine, odor and some heavy metal ions in water under certain pressure, so as to reduce water turbidity.

Active carbon filter: It can filter chlorine content in water: <0.1PPM, and has significant effect on odor, organic matter, colloid and iron in water. It can also reduce turbidity, chroma of water, purify water quality and reduce pollution to follow-up systems (reverse osmosis, ultrafiltration, ion exchanger).

Sodium ion exchanger: Sodium ion exchanger (softener) is used to remove calcium and magnesium ions from water. When calcium and magnesium ions in water are exchanged by sodium ion, carbonate scale and sulfate scale are not easily formed in water, thus softening water can be obtained.

Precision filter: It adopts PP filter membranes which has high filtering precision, less than 0.1um particles, strong ability of intercepting pollution and long service life.

Reverse osmosis: it is composed of reverse osmosis membrane (RO), high pressure pump and washing system to protect the reverse osmosis membrane. It can intercept substances larger than 0.0001 micron. It is the finest water filter. It can effectively intercept all dissolved salts and organic substances with molecular weight greater than 100, and allow water molecules to pass through.

Hollow Fiber ultrafiltration: Ultrafiltration technology is a new technology widely used in water purification, solution separation, concentration, and extraction of useful substances from wastewater, wastewater purification and reuse. The separation process can be carried out at room temperature. It is suitable for the concentration or purification of some heat-sensitive substances such as juice, biological agents and some drugs. It has a wide range of applications. The size of Dalton or solute is 0.0. Ultrafiltration separation technology can be used in the range of 01-0.1 um.

UV: After the RO system, the bacteria in the water are eliminated by using the UV sterilizing lamp.

Ozone mixing tower: Ozone mixing tower is also known as oxidation tower. Its function is to mix ozone into water. In order to achieve the ideal sterilization effect of ozone, ozone mixing tower is used to mix ozone and water fully under certain pressure and time.

Ozone generator: Ozone is a widely recognized high-efficiency disinfectant in the world. Chemical property is particularly active, is a strong oxidant, at a certain concentration can quickly kill bacteria in water and air.


Small Bottle (330ml-2000ml) Filling Machine


1) It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing.
2) There is no need to adjust the height of equipment through neck holding tech for bottle transportation.And what is only to change some spare parts.
3) High speed filling line is of clamp transferring technology.Bottle shapes are more varied, and the working table inside the machine is more laconic.
4) By 3-in-1 monoblock, the bottle goes through rinsing, filling and capping with little abrasion, and the transferring is stable, bottle changing is easier.
5) Specially designed stainless steel bottle clamp dose not contact the thread parts of the bottle neck, avoiding the second contamination.
6) High speed and large flow filling valve assures the high filling speed and exact fluid level.
7) Parts contact with the liquid are all of excellent stainless steel or food level plastic.The electric system is of international brand and achieves the national food sanitary standard.


Labeling machine


It is suitable for all kinds of drinks, such as fruit juice, tea beverage, dairy products, pure water, beer, sports drinks and other food and beverage industries. It not only has high accuracy of labeling position,but also can highlight bottles and perfect bottle-shaped after shrinkage.


Characteristic


1. It is suitable for all kinds of drinks, such as fruit juice, tea beverage, dairy products, pure water, beer, sports drinks and other food and beverage industries. It not only has high accuracy of labeling position, but also can highlight bottles andperfect bottle-shaped after shrinkage.
2. Highly stable mechanical structure,The whole machine adopts stainless steel protective frame cover and aluminum alloyrigid frame, which is stable and rust-free.
3. Flexible choice of all kinds of bottle type: round bottle, square bottle, elliptical bottle etc. can also choose the bottle mouthor body.
4. Unique synchronous cutter holder, within the scope of specifications, no replacement cutter holder. If the specifications need to be changed, it can be completed quickly in 5 minutes.
5. The shape is exquisite and beautiful, the overall structure is strong, and the use is more lightweight and flexible.


Shrink wrapping machine


Specially designed for beverages, pure water, fruit juice, wine and other drinks. With full automatic functions of bottle transfer and arrange, film wrapping, sealing and cutting, shrinkage, cooling and other qualities. It adopts the world's advanced film thermostatic sealing technology, and the sealing is firmly cleaned. The PLC program is used for automatic circulation control, and the performance is stable and reliable. Three-layer heat insulation, good heat preservation performance, fast heating, energy saving.


PET bottle blow molding machine


1. Excellent Mechanical Strength, impact-resisting, and non-craking.
2. Bottle mouth and thread are of precise measurement.
3. Plastic Medicine Bottle's safe thread can be molding directly.
4. The size and weight of the product can calculate and design clearly and meet the requirement of the design without any deviation.
5. The surface of the bottle mouth, neck and the body is good luster and smoothness, the standard of bottle body is unity.
6. The joint seam on the bottle body is smooth, no scrap rubber.


Why Choose Chuen Chen?


1.Experience


Chuen Chen Since 2013. We are professional in water&beverage solutions over 6 years.Modern factory of 2000 square meters.over 40 countries’ customers are using Chuen Chne machines.


2.Quality control


Chuen Chen machines all parts adopts CNC (computer numerical control machine tools) for processing.Precision was improved greatly.


3. Reasonable Price


Chuen Chen machines are highest cost performance. Our machines and good service worth your cost.


4. Warranty


Chuen Chen provide 24 months long warranty, free parts and effective service in a timely manner. After the warranty, lifelong provide widely favorable technical support and after-sales service.


5. Turn-Key Project


Chuen Chen's Turn-key Project including pre-sale and after-sale service, can provide the whole production line, factory design, design bottle, provide a layout diagram, provide auxiliary materials supply agent information, machine installation and debugging, staff training and so on.


6. After-sale service


Chuen Chen will send engineers to customers factory. Offer installation, debug and technology training to customers.After sales hotline: 0086-13584426100.


Contact us


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FACEBOOK


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Contact person: Vickie Sun


MOB (whatsapp / wechat): 0086 13584426100


Email: sunpiu2012@gmail.com


Skype: vickiesunqiu


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