Wire Cut EDM Machine FR-500G New Design
1) Window XP System with Auto-CAD software control System.
2) PANASONIC converter ( Japan Panasonic )
3) "C" Structure HTK Casting Machine Body ( Japan HTK )
4) Standard DRO and Z axis motorized drive up and down.
5) Hiwin brand linear guide way install on XYZUV 5 axis ( P lever )
6) Hiwin brand ball screw install on XYZUV 5 axis ( C3 lever )
7) Automatic center lubrication system. (Not manual )
8) LED Inside light (Not outside bulb)
9) Automatic double direction wire tension system
10) Standard ±6 degree taper cutting system
11) PHILIPS Industrial Computer (Philips Europe)
12) Automatic parameter generating system.
Features of the cnc wire cut edm machine:
- Special supporting design of the machine with high strength and
heavy loading capacity.
- The machine uses the long span and long guiding rail structure
lined with steel which helps the stability.
- The feeding wire part of the machine uses the driving system of
gearwheel with lower noise and longer life.
- The maximum diameter of molybdenum wire is <= 0.20mm. The wire
tube uses the chroming material with good wear resistance.
- The cutting accuracy of all direction is less than 0.01mm. Use high
precision ball screw, which has high transmission efficiency,good
positioning accuracy, long life and well synchronization
performance. Use the high precision guide rail with high strength,
heavy loading capacity and low resistance. High stability of the
machine. The failure rate is almost 0.
- All the machine applies the high precision guide wheel appliance to
enhance the accuracy of cutting.
Linear guide way and ball screw supplier (HINWIN Taiwan)
Bearing supplier (NSK Japan )
Motor, Driver and Electric accessories supplier ( SIEMENS German)
Electric accessories supplier ( NCC Japan )
Transducer (converter) ( PANASONIC Japan)
Servo driver supplier ( YASKAWA Japan )
Handle Remote supplier (EUCHNER German )
Industrial control system supplier (PHILIPS Europe)
1) Parameter is not required to put in, Artificial Intelligence
works out perfect parameter
immediately after putting in cutting thickness and wire diameter,
Different accuracy based on different workers with different
experience will be solved.
2) Roughness: Ra ≤0.8um
3) 3 Time Cutting thickness : ≥200mm
4) Max Machining Speed: 200mm2/min
1). More than 1500 Sets Wire Cut Machine can be sold out in Chinese
market each year.
2). Over 8000 sets EDM machines installed in China or other
3). 8 steps checking for each machine by more than 25 QCS.
4). 20 years experience on EDM Machines (From 1997) , 300
5). 20 research personnel for developing new models or accessories.
|Worktable size (L×W)||mm||550*680||580*770||680*940||720*1040|
|Max. work piece thickness||mm||250||250||300||300|
Max. taper angle/plate thickness
±6°/80mm G model
±12°/80mm M model
±6°/80mm S model
|step or servo|
G model Step motor
M model Step motor
S model Servo motor
|Roughness, thrice cutting||um||≤0.8||≤0.8||≤0.8||≤0.8|
|Max. machining speed||mm²/min||200||200||200||200|
|Wire traveling speed||m/min||5-11||5-11||5-11||5-11|
|Load of table||Kg||350||400||500||600|
|Water tank dimension(W×L×H)||mm||580*960*660||580*960*660||580*960*660||580*960*660|
|Working reservoir capacity||L||150||150||150||150|
Considering the main problems existing in the old type Fast Speed
wire cut machine such as low cutting precision, bad surface
finishing and slow cutting speed, while the brass wire cut machine
is much more expensive and difficult to learn, we develop the
second generation Middle Speed Wire Cutting machine based on the
technology from Brass wire cut machine, deeply improves the cutting
precision, surface finishing (Ra≤0.8um), cutting speed to make the cutting life and technology almost same
as brass wire cut machine. But the machine's purchase cost is much
lower than brass wire cut machine, the operator who has a little
experience of fast speed wire cut machine can use our machine
immediately. Comprehensive efficiency is 2 or 3 time as fast speed
wire cut machine.
We adopt 6 sets high lever linear guide way on the traveling system
including X,Y axis and other running accessories, X,Y axis adopts 2
sets high level ball screw. Wire Swing system: the first company
adopt linear guide way, make the travel move smoothly without any
obstruction, it make sure the swing without any wear, solve the big
obstruction, big wear, etc problem from the V shape guide way.Tape
or Angle part: UV axis tape unit has got national patent, patent
number:2L2008200332261. Perfect design high lever tape unit, make
high accuracy for moving and tape cutting. Wire Tension System:
National patent number: 2L200820000226.7. Adopt double direction
wire tension system, keep the wire tension with same strength
during the working time, which can protect the wire and reduce the
wire broken possibility.