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Circumferential Diy Welding Positioner Open Arc Longitudinal Small Size

Categories MIG Welding Manipulator
Brand Name: Nantong Zhenkang
Model Number: ZK1400-06
Certification: CE , ISO9001 , ISO14001
Place of Origin: China
MOQ: 1 set
Price: Negotiation
Payment Terms: T/T, L/C
Supply Ability: 500/Month
Delivery Time: 7 - 10 Working days
Packaging Details: Export standard plywood case, Metal seal box
Function: MIG TIG laser co2 welding
Arm length: 1400mm
Positional repeatability: ±0.07mm
Max load: 10 KG
No. of Axes: 6
Field: Industrial
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Circumferential Diy Welding Positioner Open Arc Longitudinal Small Size

Mig Welding Manipulator Flexible Welding Line for Small and Variety Workpiece


Mig welding manipulator flexible welding line introduction


Welding flexible production line (FMS - W). The flexible wire is also composed of a plurality of stations, except that the workpieces to be welded are loaded on a uniform form of the tray, and the tray can be matched with the positioner of any station on the line and automatically clamped. The welding robot system first identifies the number of the pallet or the workpiece, and automatically calls up the procedure for welding the workpiece for welding. This allows each station to weld different workpieces without any adjustments. The welded flexible wire generally has a track sub - car, and the sub - car can automatically take out the fixed workpiece from the storage station and then send it to the positioner of the welding robot workstation with the vacancy. It is also possible to remove the welded workpiece from the workstation and send it to the outflow position of the finished part. The entire flexible welding line is controlled by a dispatch computer. Therefore, as long as enough workpieces are assembled during the day and placed in the storage station, no one or no one can produce them at night.


The flexible welding line is especially suitable for the variety of products, and the quantity of each batch is very small. At present, foreign companies are vigorously promoting no (less) inventory, JIT management, in which case the flexible welding line is used more suitable.


Mig welding manipulator advantage

1) Reduce labor costs, if you are worried about how to saving the welder's cost, the welding station really is your need. After simple training, only a few people can complete the whole production process.
2) Promoted the production ability, it could meet the large capacity, it has two welding station layout. It not only could improve efficiency to saving the cost but also saving the space for you.
3) Precise welding, flexible layout, the layout is designed according to the customer's need. We can promise the quality of welded product.
4) Best material, long service life, all the fixtures made of the best materials , according the specially treated. The service life at least longer 20% than other's in market.
5) Replaced easily, special design to easy replace the wear - resistant parts.



Robot body specification

Robot modelGNS1400W - 06
ApplicationArc welding
MountingVertical ground, lifting, hanging
Number of axes6
Max payload10 kg
Max working radius1400mm
Repeated posiontioning accuracy0.07mm
Body total weightKG185KG
Operating environmentTemperature0℃ - 45℃
Humidity20% - 80%
OthersKeep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source
Power capacity6KVA (Robot) + 24KVA (Welding source)

PerformanceMotion rangeMax speedLoad capacity
J1±160°176.7 °/s511Nm
J2-72° ~ +110°173.6 °/s416Nm
J3-120 ° ~ +70°170.0 °/s188Nm
J4±150°295.9 °/s1Nm
J5-110 ° ~ +105°197.3 °/s44Nm 0.30kg.㎡
J6±320°194.6 °/s68Nm 0.05kg.㎡

MIG welding manipulator excellent performance


Precision

Unit:mm


TypeActual data (Genius)Reference data (Import)Test speedTest scheme
Position repeatability RP0.063± 0.0760m/minA
Tracking accuracy ATp0.3220.5003m/minB
Track repeatability RTP0.060--2m/minA
Track speed accuracy0.034%--2m/minA
Track speed repeatability RV0.025%--2m/minA
Position overshoot0.0520.0502m/minA
Big circle roundness10.617--2m/minA
Big circle roundness20.402--2m/minB
Small circle roundness0.2860.3002m/minA


★ Noted
1. All measured data were obtained strictly according to the national standard GB/T12642 (ISO9283) test method.
2. Test plan A represents the test using Leica laser tracker. The measured data were all from the test report issued by Shanghai Electrical Equipment Testing Co., Ltd. (National Robot Testing and Evaluation Center Headquarters) (Report No. ROT18-0112), for the measured data in the table, the worst value of all the results in the test report was taken. The test plan B represents the test using the Faro laser tracker. The measured data is from the our test room, and the measured data is taken as the average value of the batch test.
3. Because the welding robot is required to run faster as fast as possible, the repeatability of the first performance index is 60m/min according
to the international test speed, and since the actual welding speed will not exceed 2m/min, other performance indicators are based on
international the test speed is 2m/min.
4. Import reference data are from performance specifications or public reports of international mainstream robots.


Noise

Unit:dB


Motion positionThe 1st axisThe 2nd axisThe 3rd axisThe 4th axisThe 5th axisThe 6th axis6 axises linkage
Measured value65.6-7061.8-66.858.4-66.362.7-67.761.2-69.158.4-62.462.4-68.3


★ Noted
1. The speed was 100%, the ambient noise was 54.3dB, and the ambient temperature was 15.9°C.
2. Using the pulse sound level meter (HS5660B), the measured value is measured from the distance of 1 m from the measured position.













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