Categories | MIG Welding Manipulator |
---|---|
Brand Name: | Genius Robotics Zhenkang |
Model Number: | ZK1400-06 |
Certification: | CE , ISO9001 , ISO14001 |
Place of Origin: | China |
MOQ: | 1 set |
Price: | Negotiation |
Payment Terms: | T/T, L/C |
Supply Ability: | 500/Month |
Delivery Time: | 7 - 10 Working days |
Packaging Details: | Export standard plywood case, Metal seal box |
Application: | Arc mig welding |
Welding material: | Stainless steel, aluminum, cast iron, titanium alloy |
Overseas after-sales service: | yes |
Provide welding solution: | yes |
Power capacity: | 6KVA |
Robot accuracy: | ± 0.05mm |
Mig welding manipulator introduction
With the development of advanced manufacturing technology, it has become an inevitable trend to realize the automation, flexibility and intelligence of welding product manufacturing. At present, the use of robotic welding has become the main symbol of the modernization of welding automation technology, especially for the welding of stainless steel and aluminum products. Due to its versatility and reliable work, welding robots have received more and more attention.
Arc welding robots mostly use gas shielded welding methods (MAG, MIG, TIG). Normal thyristor, inverter, waveform control, pulse or non-pulse welding power supplies can be mounted on the robot for arc welding. Since the robot control cabinet is digitally controlled, and the welding power source is mostly analog control, an interface needs to be added between the welding power source and the control cabinet.
Mig welding manipulator main features
1. High welding quality and good stability;
2, Can improve labor productivity;
3. Improve working conditions;
4. Reduce the technical operation level of workers;
5. Shorten the product renewal cycle;
6. Reduce production costs;
7. High degree of flexibility, which can realize welding automation
of small batch products;
8. Complete the welding operation under various extreme conditions.
Mig welding manipulator body specification
Robot model | GNS1400W - 06 | |
Application | Arc welding | |
Mounting | Vertical ground, lifting, hanging | |
Number of axes | 6 | |
Max payload | 10 kg | |
Max working radius | 1400mm | |
Repeated posiontioning accuracy | 0.07mm | |
Body total weight | KG | 185KG |
Operating environment | Temperature | 0℃ - 45℃ |
Humidity | 20% - 80% | |
Others | Keep away from corrosive gases or liquids or explosive gases, | |
Power capacity | 6KVA (Robot) + 24KVA (Welding source) |
Performance | Motion range | Max speed | Load capacity |
J1 | ±160° | 176.7 °/s | 511Nm |
J2 | -72° ~ +110° | 173.6 °/s | 416Nm |
J3 | -120 ° ~ +70° | 170.0 °/s | 188Nm |
J4 | ±150° | 295.9 °/s | 1Nm |
J5 | -110 ° ~ +105° | 197.3 °/s | 44Nm 0.30kg.㎡ |
J6 | ±320° | 194.6 °/s | 68Nm 0.05kg.㎡ |
MIG welding manipulator excellent performance
Precision
Unit:mm
Type | Actual data (Genius) | Reference data (Import) | Test speed | Test scheme |
Position repeatability RP | 0.063 | ± 0.07 | 60m/min | A |
Tracking accuracy ATp | 0.322 | 0.500 | 3m/min | B |
Track repeatability RTP | 0.060 | -- | 2m/min | A |
Track speed accuracy | 0.034% | -- | 2m/min | A |
Track speed repeatability RV | 0.025% | -- | 2m/min | A |
Position overshoot | 0.052 | 0.050 | 2m/min | A |
Big circle roundness1 | 0.617 | -- | 2m/min | A |
Big circle roundness2 | 0.402 | -- | 2m/min | B |
Small circle roundness | 0.286 | 0.300 | 2m/min | A |
★ Noted
1. All measured data were obtained strictly according to the
national standard GB/T12642 (ISO9283) test method.
2. Test plan A represents the test using Leica laser tracker. The
measured data were all from the test report issued by Shanghai
Electrical Equipment Testing Co., Ltd. (National Robot Testing and
Evaluation Center Headquarters) (Report No. ROT18-0112), for the
measured data in the table, the worst value of all the results in
the test report was taken. The test plan B represents the test
using the Faro laser tracker. The measured data is from the our
test room, and the measured data is taken as the average value of
the batch test.
3. Because the welding robot is required to run faster as fast as
possible, the repeatability of the first performance index is
60m/min according
to the international test speed, and since the actual welding speed
will not exceed 2m/min, other performance indicators are based on
international the test speed is 2m/min.
4. Import reference data are from performance specifications or
public reports of international mainstream robots.
Noise
Unit:dB
Motion position | The 1st axis | The 2nd axis | The 3rd axis | The 4th axis | The 5th axis | The 6th axis | 6 axises linkage |
Measured value | 65.6-70 | 61.8-66.8 | 58.4-66.3 | 62.7-67.7 | 61.2-69.1 | 58.4-62.4 | 62.4-68.3 |
★ Noted
1. The speed was 100%, the ambient noise was 54.3dB, and the
ambient temperature was 15.9°C.
2. Using the pulse sound level meter (HS5660B), the measured value
is measured from the distance of 1 m from the measured position.
Heavy - duty COi/MAG/MMA Intelligent Welding Machine