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Automotive Rotary Welding Table Small Internal Diameters For Stainless Steel Cast Iron

Categories MIG Welding Manipulator
Brand Name: Genius Robotics Zhenkang
Model Number: ZK1400-06
Certification: CE , ISO9001 , ISO14001
Place of Origin: China
MOQ: 1 set
Price: Negotiation
Payment Terms: T/T, L/C
Supply Ability: 500/Month
Delivery Time: 7 - 10 Working days
Packaging Details: Export standard plywood case, Metal seal box
Application: Arc mig welding
Welding material: Stainless steel, aluminum, cast iron, titanium alloy
Overseas after-sales service: yes
Provide welding solution: yes
Power capacity: 6KVA
Robot accuracy: ± 0.05mm
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Automotive Rotary Welding Table Small Internal Diameters For Stainless Steel Cast Iron

MIG Welding Manipulator Weld Stainless Steel or Cast Iron in Automotive Industry


Mig welding manipulator introduction


With the development of advanced manufacturing technology, it has become an inevitable trend to realize the automation, flexibility and intelligence of welding product manufacturing. At present, the use of robotic welding has become the main symbol of the modernization of welding automation technology, especially for the welding of stainless steel and aluminum products. Due to its versatility and reliable work, welding robots have received more and more attention.


Arc welding robots mostly use gas shielded welding methods (MAG, MIG, TIG). Normal thyristor, inverter, waveform control, pulse or non-pulse welding power supplies can be mounted on the robot for arc welding. Since the robot control cabinet is digitally controlled, and the welding power source is mostly analog control, an interface needs to be added between the welding power source and the control cabinet.


Mig welding manipulator main features


1. High welding quality and good stability;
2, Can improve labor productivity;
3. Improve working conditions;
4. Reduce the technical operation level of workers;
5. Shorten the product renewal cycle;
6. Reduce production costs;
7. High degree of flexibility, which can realize welding automation of small batch products;
8. Complete the welding operation under various extreme conditions.


Mig welding manipulator body specification

Robot modelGNS1400W - 06
ApplicationArc welding
MountingVertical ground, lifting, hanging
Number of axes6
Max payload10 kg
Max working radius1400mm
Repeated posiontioning accuracy0.07mm
Body total weightKG185KG
Operating environmentTemperature0℃ - 45℃
Humidity20% - 80%
Others

Keep away from corrosive gases or liquids or explosive gases,
Keep away from water, oil, dust
Keep away from source, magnetic field, high frequency signal source

Power capacity6KVA (Robot) + 24KVA (Welding source)

PerformanceMotion rangeMax speedLoad capacity
J1±160°176.7 °/s511Nm
J2-72° ~ +110°173.6 °/s416Nm
J3-120 ° ~ +70°170.0 °/s188Nm
J4±150°295.9 °/s1Nm
J5-110 ° ~ +105°197.3 °/s44Nm 0.30kg.㎡
J6±320°194.6 °/s68Nm 0.05kg.㎡

MIG welding manipulator excellent performance


Precision

Unit:mm


TypeActual data (Genius)Reference data (Import)Test speedTest scheme
Position repeatability RP0.063± 0.0760m/minA
Tracking accuracy ATp0.3220.5003m/minB
Track repeatability RTP0.060--2m/minA
Track speed accuracy0.034%--2m/minA
Track speed repeatability RV0.025%--2m/minA
Position overshoot0.0520.0502m/minA
Big circle roundness10.617--2m/minA
Big circle roundness20.402--2m/minB
Small circle roundness0.2860.3002m/minA


★ Noted
1. All measured data were obtained strictly according to the national standard GB/T12642 (ISO9283) test method.
2. Test plan A represents the test using Leica laser tracker. The measured data were all from the test report issued by Shanghai Electrical Equipment Testing Co., Ltd. (National Robot Testing and Evaluation Center Headquarters) (Report No. ROT18-0112), for the measured data in the table, the worst value of all the results in the test report was taken. The test plan B represents the test using the Faro laser tracker. The measured data is from the our test room, and the measured data is taken as the average value of the batch test.
3. Because the welding robot is required to run faster as fast as possible, the repeatability of the first performance index is 60m/min according
to the international test speed, and since the actual welding speed will not exceed 2m/min, other performance indicators are based on
international the test speed is 2m/min.
4. Import reference data are from performance specifications or public reports of international mainstream robots.


Noise

Unit:dB


Motion positionThe 1st axisThe 2nd axisThe 3rd axisThe 4th axisThe 5th axisThe 6th axis6 axises linkage
Measured value65.6-7061.8-66.858.4-66.362.7-67.761.2-69.158.4-62.462.4-68.3


★ Noted
1. The speed was 100%, the ambient noise was 54.3dB, and the ambient temperature was 15.9°C.
2. Using the pulse sound level meter (HS5660B), the measured value is measured from the distance of 1 m from the measured position.


Heavy - duty COi/MAG/MMA Intelligent Welding Machine


  • First - choice for harsh heavy - duty working environment
  • Extensively applied in var ious carbon steel welding industries: rail transit, automobile, shipbuilding, steel structure, container, machining, metal hardware, etc.











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