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5000 LPH Beverage Production Line Fruit Juice Powder Mixing And Sterilizing Plant

Categories Beverage Production Line
Brand Name: Shanghai Beyond
Model Number: BY-SD
Certification: ISO9001/CE/SGS
Place of Origin: China
MOQ: One set/one line
Price: Negotiation
Supply Ability: 50 Sets Per Season
Delivery Time: 60-100 working days upon receipt of payment and confirmed the drawings
Packaging Details: export standard package
Cooling water consumption: About 60-500M3
Shelf life: 180-365days
Factory space needed: About 400-6000Sqm
Payment Terms: T/T or L/C
certificate: ISO 9001, QS
after sales service: engineers are available to go oversea for installatoon and commissioning
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5000 LPH Beverage Production Line Fruit Juice Powder Mixing And Sterilizing Plant

5000LPH fruit juice mixing and sterilizing plant from 220L concentrated juice or juice powder


Technical parameters

Raw materialVarious fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients
End productVarious fruit juice, tea, food, functional beverage
Capacity2 tons per day – 1000 tons per day
End product packagePre-pak pouch, plastic bag, gable top bag, plastic cup, plastic bottle, glass bottle, sanitary can etc.

Description:

Shanghai beyond machinery co., ltd is specialized in supplying various kinds of energy drink and tea beverage line.

Shanghai Beyond can supply complete turnkey projects for customers, integrating with designing, equipment manufacturing, to installation and commissioning and also training the operators.

Energy drink, juice and tea beverage line: sugar dissolving, ingredients mixing and emulsifying, homogenization, sterilizing(plate type pasteurizer or tubular sterilizer), homogenization, filling.

Other process may use is: dilution, extracting, cooking/heating, grinding, homogenization, degassing and filling etc, which can be manufactured into various fruit juice, tea, food functional drinks


Specifications:

Brand Name:Shanghai Beyond
Model Number:BY-ETJ
Capacity3000-20000BPH
Raw materialVitamins ,Various fruit juice, juice concentrate, tea leaf, tea powder, cereal, health care ingredients
End productEnergy drink, fruit juice, tea beverage, functional beverage
Shelf life180-365days
Final product packagePET bottle, aluminium cans, tin cans, standup pouch etc. plastic bag, Gable top bag, Plastic cup, glass bottle, etc.
Filling volume200ml, 350ml, 450ml, 500ml, 1L, 1.5L etc
Certification:ISO9001/CE/SGS

Flow No.
Name
ModelMain technical parameterUnitQTY
ABlending unit   
A-1Emulsification tank500LSUS316 stainless steel for material contacting part, other parts using SUS 304, 60mm PU insulation, high speed stirring 1400rpm at bottom, digital display thermometer, built-in scale, conical cover, CIP cleaning ball, high and low level sensor, special designed sugar funnelPCS1
A-2Centrifugal pump10T/HSUS316 stainless steel for material contacting part, others part using 304, 24 meters lift, mechanical seal, ABB motorPCS1
A-3Twin tube filter10T/HSUS316 stainless steel for material contacting part, 200 mesh, stainless steel filter net, twin tubesPCS1
A-4Dissolving platform SUS304 stainless steel, stainless steel pattern plate, handrail and ladder, centralized drainage, size is about 1200*1200*1200mmPCS1
BBlending unit    
B-1Inverted screw pump3T/HInverted screw pump, with dynamic cart, can be lifted, speed stepless adjustable, the part touched with product is SUS316L stainless steelPCS1
B-2Blending tank3000Lsingle layer,SUS316 stainless steel for material contacting part, others using SUS 304, off-center agitator, 36 rpm, airtight manhole, digital display thermometer, CIP cleaning ball, adjustable legs, acid spraying nozzel, sample valvePCS3
B-3Centrifugal pump5T/H
SUS316 stainless steel for material contacting part, others using SUS 304, pump head is 36 lift, mechanical seal, ABB motor
PCS1
B-4Twin tube filter5T/HSUS316 stainless steel, 40 mesh, stainless steel filter net, twin tubePCS1
B-5blending platform SUS304, stainless steel pattern plate, handrail, ladder, centralized drainage,size 4500*800*1800mmPCS1
CSterilizing filling unit    
C-1Tubular sterilizerQ=3.5T/hSUS316 stainless steel for material contacting part, tubular type, Sterilization temperature range: 25~50℃→95℃(30S)(sterilization)→70℃(hot filling) Spirax sarco steam pressure relief and regulating valve system, steam trap, Germany Jumo temperature sensor. Germany Burkert tower water regulator, GEA/APV pneumatic valve, paperless temperature recorder,Siemens PLC touch screen control, with self CIP cleaning systemset1
C-2vacuum degasserQ=3.5T/h
SUS316 stainless steel for material contacting part, others using SUS304, differential pressure transducer, water circulation type vacuum pump, working vacuum degree-0.08MPa, vertical multi-stage centrifugal pump, frequency converted control
pcs1
C-3homogenizerQ=3.5T/h
SUS316 stainless steel for material contacting part, others using SUS304, maximum pressure 25Mpa, with start cabinet, frequency converted control
pcs1
C-4High position tank500LSUS316 stainless steel for material contacting part, SUS304 stainless steel, airtight manhole, digital display thermometer, CIP cleaning ball, with high mounted tank legsPCS1
D
Hot water unit
    
D-1hot water tankV=3000L
SUS304, 60mm PU heat preservation, top and bottom 15° conical head, airtight manhole, respiration valve, the digital display thermometer, overflow tube, anti-vortex plate, pure water inlet, hot water reflux nozzel, glass tube indicator, ball float type sensor of high,middle, low level, bottom discharge valve with pull rod, adjustable legs, ladder
pcs1
D-2centrifugal pumpQ=10T/hSUS304, lift 24 meters, mechanical sealpcs1
D-3palte heaterQ=10T/h
SUS304, steam heating directly, plate Proof Pressure 8kg,60-95℃
set1
D-4temperature control system 
UK Spirax sarco reducing valve, trap system, Chinese famous brand stop valve, steam instrument
set1
ECIP unit    
ECIP systemQ=10t/hSUS304, union type CIP system,0.8T*3,UK Spirax sarco reducing valve, trap systempcs1
RCIP return pump20T/HSUS316L, 24m lift, mechanical seal, ABB motorpcs1
FInstallation part    
F-1product piping system 
CIP pipeline,processing pipeline and sewage pipeline of all the equipment from Beyond, and also all the needed valves, meters, ISO standard (Φ63,Φ51, Φ38 etc), SMS round thread standard
set1
F-2power piping system 
including equipment steam pipeline(carbon steel pipe), ice water pipeline(Hot dip galvanized pipe), tap water(Hot dip galvanized
) and compressed air pipeline(carbon steel pipe), and also needed valves, meters, not including the insulation of the pipes, buyer need to connect main pipe to required position
set1
F-3
electrical distribution cabinets
 
including all the Beyond Provided equipments' power control cabinets and site control cabinets in the main workshop, made of stainless steel SUS304
set1
F-4electric distributing system 
All the needed cable and related electric parts for installation(cable, support, flexiable tube etc) of Beyond equipment
set1
F-5installation and commissioning cost 
installation and commissioning on the equipments from seller's(Beyond) company,customer offer installation tools(welding machine, cutting machine, flat machine etc) and installation consumable materials(stainless steel welding sticks, carbon welding sticks, electric power, argon etc)
set1



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