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The World's Best Surface Automatic Welding Machine for Al Plate Productions High Grade Hardness

Categories Automatic Welding Machine
Brand Name: Luole
Model Number: RSW5
Certification: CE/ISO
Place of Origin: Wuxi
MOQ: 1 set
Price: USD 9,999 to 49,999 / set
Payment Terms: T/T
Supply Ability: 10 sets / month
Delivery Time: 30 Days
Packaging Details: Bubble
Max Loading: 5 Tons
Workpiece Length: 200-3000 mm
Workpiece Diameter: 200-1000 mm
Welding Power: DC-1000
Welding Head: 1 unit
VFD Brand: Schneider / Siemens or another
Woking Priciple: Workpiece rolling and welding gun moving
Seam model: Spiral or Steps
Export Country: Indonesia / Rusia
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The World's Best Surface Automatic Welding Machine for Al Plate Productions High Grade Hardness

The World's Best Surface Welding Machine for Al Plate Productions High Grade Hardness

Mechanical Functions
Open-arc welding, submerged arc welding, gas protection welding, swing welding
Automated recording of valid welding time, precisely adjusting welding torches
Precisely stepping, memory patching
Automatically start/stop stepping
Automatically lift/drop torches

Application

Online and offline open-arc surfacing of various vertical mill grinding rollers and tables
Open-arc surfacing of wear plates
Open-arc surfacing and submerged arc surfacing of different rollers
Internal and external wall surfacing of metal pipes
Arc plate surfacing
Hot galvanized zinc pot surfacing
Spiral componenst surfacing
Press roller surfacing
Machine Overview :

The top requirement of users for the surfacing welder is wearability and accuracy.
With quick development of the surfacing business and continuous expansion of the application area of the surfacing, the users propose higher requirements for wearability and accuracy of the surfacing welding machine. The DC drive idea controlled by the old encoder cannot meet the user’s requirements, especially the users require the surfacing welding machine with a longer service life, higher accuracy and higher stability under the severe surfacing environment.
Based on the features of the surfacing welder in china and abroad,we develops out a surfacing welding machine with higher wearability and accuracy. The machine is controlled by PLC program, is driven by the AC servo motor and is operated by touch screen. It efficiently solves low wearability and accuracy problems of the old surfacing. This surfacing welding machine is not only applicable to the open-arc surfacing, it also has new functions such as submerged arc welding, swing welding, precise step, automated pit filling and automated recording valid surfacing time etc.

Main advantages:
1. Realizing hardfacing process and heat preservation process synchronously, guaranteeing digital control between the surfacing layer temperatures in the process of hardfacing.
2. Realizing welding of automatic recovery and avoiding the dust pollution, improving the working environment.
3. Wire stability, wire torque in process of surfacing, which can realize high speed surfacing and swinging overlays, increased melting and depth of molten pool apply efficiency.
4. Strengthen the arc of molten pool of electromagnetic and mechanical agitation role in the process of the swinging hardfacing, making the weld microstructure becomes more reasonable and uniform.
5. It can achieve automation control for all the welding process parameters including the current, voltage, wire feeding speed, walk line speed, walk line distance, weld bead width, weld bead pendulum wide, welding time, etc.
Roll surfacing welding machine is a special kind of welding equipment; it is combined by head and tail welding positioner, submerged arc welding power, wheel frame etc. Welding machines’ basic classifications are according to the size of the loading, also with reference to length of the workpiece, and the workpiece parameters.
Product Application:
widely used in each kind of hot roller, beam steel roller, color metals roller, and grind coal roller, etc various works pieces to prepare to protect and repair the work.
Product Advantage:
  1. Combo unitized hardfacing and machining
  2. high quality
  3. Reasonable price
  4. good service
Specification:
Type
Max Loading Kg
Chuck type mm
Revolve speed rpm
Revolving Power KW
Horizontal Speed mm/min
Unit Length m
RSW550005000—1.22.20-303000
RSW101000050045000
RSW20200008007.56000
RSW5050000800118000
Remote control box line length:10m
The speed adjustment way:Rotary, transverse walk variable frequency speed regulation









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