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Ultrasonic Punching and Welding Machine for Automative Front Bumper

Categories Ultrasonic Spot Welding Machine
Brand Name: Altrasonic
Model Number: HS-GT30
Certification: CE
Place of Origin: China
MOQ: 1 unit
Price: negotiation
Payment Terms: T/T, Western Union
Supply Ability: 3000 units per month
Delivery Time: 7 working days after received your payment
Packaging Details: Packed in carton firstly,and then reinforced with wooden case for outer packing
Product Name: Ultrasonic Riveting Welding Machine
Frequency: 30Khz
Power: 1000W
Inlet Power: AC220V±10V or AC110V±10V , 50/60HZ
Auotomatic resonance frequency range: ±1000hz
Working Environment: +5~+50℃
Keeping Environment: -5~+70℃
Net Weight: 10Kgs
Max current: 15A
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Ultrasonic Punching and Welding Machine for Automative Front Bumper

Ultrasonic Punching and Welding Machine for Automative Front Bumper Welding


Specifications:

ModelHS-40HS-35HS-30HS-28HS-20
Frequency40khz35khz30khz28khz20khz
Power500W500~800w500~800w500~800w500~1000w
Horn≤10mm≤10mm≤10mm≤12mm≤13mm
Housing Diameter44mm44mm44mm44mm64mm
Weight of Welder1.0kg1.0kg1.0kg1.0kg1.5kg

Advantages and Disadvantages of Ultrasonic in Auto Industry.


Advantages:

  1. Application in riveting, forming and welding
  2. Light weight, easy to take, easy to operate (handheld)
  3. Equipped with welding timer
  4. Easty to set time welding
  5. Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)
  6. FET power output
  7. Automatic resonance
  8. Maintain the amplitude function automatically
  9. Starting: achieving maximum power with 105msec

Disadvantages:

Limitation of measure, shape and material.(ultrasonic welding for PP, PC, ABS, PA, PS, AMMA plastic).


Condition of Ultrasonic Welding:

Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.

Auto Front Bumper Welding Principle:
When the ultrasonic role in the thermoplastic plastic contact surface, it will generate tens of thousands of times per second, high frequency vibration, this high-frequency vibration, ultrasonic energy through the ultrasonic wave transmitted to the mold to ultrasonic welding material surface, it will produce high-temperature materials. Plastic contact surface resulting in rapid melting, coupled with stress, it blend and coagulation, so that to achieve the purpose of ultrasonic welding.


Applications In Automobile:

Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.


Ultrasonic Punching and Welding Machine for Automative Front Bumper Welding



Tag: ultrasonic spot welder,portable spot welder

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