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1000W Robotic Ultrasonic Riveting Welding Machine for Automotive Sound Deadening Cotton

Categories Ultrasonic Riveting
Brand Name: Altrasonic
Model Number: HS-GT30
Certification: CE
Place of Origin: China
MOQ: 1 unit
Price: negotiation
Payment Terms: T/T, Western Union
Supply Ability: 3000 units per month
Delivery Time: 7 working days after received your payment
Packaging Details: Packed in carton firstly,and then reinforced with wooden case for outer packing
Product Name: Ultrasonic Riveting Welding Machine
Frequency: 30Khz
Power: 300-1000W
Inlet Power: AC220V±10V or AC110V±10V , 50/60HZ
Auotomatic resonance frequency range: ±1000hz
Working Environment: +5~+50℃
Keeping Environment: -5~+70℃
Net Weight: 10Kgs
Max current: 15A
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1000W Robotic Ultrasonic Riveting Welding Machine for Automotive Sound Deadening Cotton

1000W Robotic Ultrasonic Riveting Welding Machine for Automotive Sound Deadening Cotton


Ultrasonic welding is a high-tech technology of sintered plastic products. The use of this technology can replace past production of flux, adhesives, buckles or other mechanical fixation, thereby improving the production efficiency and reduce costs. It is suitable for the welding of automotive sound proofing catton.


Specifications:


Gun Type& Cylinder Type
ModelHS-40HS-35HS-30HS-28HS-20
Frequency40khz35khz30khz28khz20khz
Power500W500~800w500~800w500~800w500~1000w
Horn≤10mm≤10mm≤10mm≤12mm≤13mm
Housing Diameter44mm44mm44mm44mm64mm
Weight of welder1.0kg1.0kg1.0kg1.0kg1.5kg

Gun type: in accordance with the shape design of human body engineering, ultrasonic start switch is located on the trigger, easy to grasp and use the welding operation, especially suitable for horizontal or vertical.

Cylinder type: for the appearance of design straight, ultrasonic start switch is located outside the cylinder, easy welding and hand carried, can also be installed between the on machine, welding operation for each direction.


Affacting Factors in Ultrasonic Welding:


Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.


Attention for Welding

The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).


Applications In Automobile:


Ultrasonic Spot Welding is mainly used in automotive interior parts. Ultrasonic spot welding in sound-proof cotton of engine cover, trunk and wheel casing, and hallstand felt. Ultrasonic Riveting Welding can be used in automobile air-conditioning outlet welding, car rear view mirror, car door handles, hand car door and so on.


Automotive plastic parts are mostly welded in non-standard ultrasonic welding equipment, long multi-station design, with PCL program control and LCD operation, large automotive complex workpiece welding, including different directions of the welding surface, in multiple locations.


Advantages and Disadvantages of Ultrasonic in Auto Industry.


Advantages:

1. application in riveting, forming and welding

2. light weight, easy to take, easy to operate (handheld)

3. Equipped with welding timer

4. Easty to set time welding

5. Equipped with an overload protection circuit( Voltage, current, phase, temperature, output)

6. FET power output

7. Automatic resonance

8. Maintain the amplitude function automatically

9. Starting: achieving maximum power with 105msec


Disadvantages:

Limitation of measure, shape and material.(ultrasonic welding for PP, PC, ABS, PA, PS, AMMA plastic).


Principle of Amplifying


Components of Ultrasonic Welding (Horn, Booster and Transducer)

They can amplify the amplitude at a particular ratio step by step. For example, the transducer amplitude is 6mm, the booster can amplify it triply to 18mm, and then the horn can make it to 36mm. However, the work life of horn would be shortened with the amplification of amplitude. The required amplitude differs with the welding material.


1000W Robotic Ultrasonic Riveting Welding Machine for Automotive Sound Deadening Cotton




Tag: ultrasonic spot welder,portable spot welder

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