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Large ABS Plastic Vacuum Forming Cover Customized Various Types Resin Mold

Categories ABS Plastic Vacuum Forming
Brand Name: OEM
Model Number: OEM
Certification: ISO9001 ,CCC
Place of Origin: China
MOQ: 100 pcs
Price: USD+1.8-25 + pcs
Delivery Time: 1000000+pcs + per Month
Packaging Details: EPE, polyfoam, carton, or other required packing materials
Item: Customized various types any color abs vacuum formed plastic cover
Tooling: Aluminum mold,resin mold ,Wood mold
Size: Customer customized
Process: Vacuum thermo-forming
Thickness: 1-12MM
Color: White /Black/Any color
Place of origin: Wuxi,China(Mainland)
Lead time: Within 15 days
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Large ABS Plastic Vacuum Forming Cover Customized Various Types Resin Mold

Customized various types any color abs vacuum formed plastic cover


Thermoforming is, at its core, the process of taking a sheet of plastic material, heating it up until its pliable, and forming it to a three-dimensional shape, then trimming and finishing it into a usable product. Here’s how the process works.


DESIGN

Every thermoforming project starts out with a design. Usually, thermoformed plastic is used as a part of a larger product. Often (though certainly not always), it’s the outer protective and aesthetic covering for a piece of equipment. Whatever it’s being used for, most thermoformed products start out as a CAD model or drawing. Often, when our customers come to us with a CAD file, our engineers work with the customer to refine the model into a shape that will work well with our plastics manufacturing process.


MATERIALS SELECTION

After the final designs are ready, we work with our customers to select the right material for their project. ABS plastic is the most widely used plastic material for thermoforming, but there are quite a few other options that can be selected for either aesthetic or functional reasons, including fire-rated and high heat materials. Every material has unique physical properties and benefits, and thermoforming also allows for a selection of colored and textured materials that can greatly enhance the appearance of the final product.


TOOLING

The next step in the thermoforming process is the creation of the mold that the plastic will be heated to, commonly called tooling. Our thermoforming process uses aluminum molds. Depending on the size and complexity of the materials being used in the project, it’s often possible to combine several individual parts into a single mold, reducing tooling costs, material costs and production times. Our large scale thermoforming capabilities make this a compelling option for many Ray Products customers.


THERMOFORMING

Once the materials are selected and the tooling has been created, the next step is to actually form the plastic to the mold. This is done by first heating the plastic sheet to a pliable temperature, then shaping it to the mold using vacuum pressure, air pressure or a combination of both. Once the material has been formed to the mold, it’s cooled and removed from the mold, retaining its final shape. Since the final project cools against the mold surface under ambient temperatures, finished parts have zero residual stress.


TRIMMING

Once a piece of plastic is thermoformed, there’s still some of the original material that needs to be trimmed away. At Ray Products, we use fully robotic 5 and 6-axis trimmers that can quickly cut complex and precise shapes, resulting in faster production times and more accurate and flexible cuts. At Ray Products, our robots also perform secondary operations such as cutouts, through holes and other features that require the removal of material.


SECONDARY OPERATIONS

After a custom plastic piece has been thermoformed and trimmed, that’s still not always the end of the story. At Ray Products, we offer many secondary operations in-house, including painting, silk-screening, EMI/RFI shielding, the installation of inserts and other fastening devices and the assembly of hinges, handles and other hardware. Combined with our proven supply chain management, these services let us work as a single-source partner for many of our customers, so that when they receive the completed part from Ray Products, it’s fully ready to integrate with the rest of their manufacturing process.


Product NameCustomized various types any color abs vacuum formed plastic cover
MaterialPMMA(Acrylic), ABS, PS, PP, PE PVC, PET, PETG, and HIPS ETC
SizeThe Max products size can be 4000*2000*800mm. 12mm thickness.
ColorWhite/Transparent/Translucence/Black/Blue/Any color is available
ShapeAny color or Special Shape
LogoSticker/Screen Print etc
Packingcustomized packing
Design ServiceOEM/ODM Service
our advantage1) Large-scale produce line, more rapid delivery
2) Supporting deep-processing. the kinds of products are more rich
3) Advance equipment , the quality are perfect.
4) Professional Factory, services are more circumspect
Relevant itemsVacuum Forming Part

WHAT IS THERMOFORMING?

Thermoforming is a process in which a flat thermoplastic sheet is heated and deformed into the desired shape. The process is widely used in packaging of consumer products and to fabricate large items such as bathtubs, contoured skylights, and internal door liners for refrigerators.


Thermoforming consists of two main steps: heating and forming. Heating is usually accomplished by radiant electric heaters, located on one or both sides of the starting plastic sheet at a distance of roughly 125 mm (5 in.). Duration of the heating cycle needed to sufficiently soften the sheet depends on the polymer, its thickness and color. The methods by which the forming step is accomplished can be classified into three basic categories: (1) vacuum thermoforming, (2) pressure thermoforming, and (3) mechanical thermoforming. In our discussion of these methods, we describe the forming of sheet stock; in the packaging industry, most thermoforming operations are performed on thin films.


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