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ABS Vacuum Form Box Vacuum Forming Advertising Plastic products 3 Years Warranty

Categories ABS Plastic Vacuum Forming
Brand Name: OEM
Model Number: OEM
Certification: ISO9001 ,CCC
Place of Origin: China
MOQ: 100 pcs
Price: USD+1.8-25 + pcs
Supply Ability: 1000000+pcs + per Month
Delivery Time: 10-30days
Packaging Details: EPE, polyfoam, carton, or other required packing materials
Item: ABS Vacuum Form Box Vacuum Forming Advertising Plastic products 3 Years Warranty
Size: Customer customized
Process: Vacuum thermo-forming
Thickness: 1-12MM
Color: White /Black/Any color
Place of origin: Wuxi,China(Mainland)
Lead time: Within 15 days
Material: ABS,PMMA(Acrylic), PS, PP, PE PVC, PET, PETG, and HIPS ETC
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ABS Vacuum Form Box Vacuum Forming Advertising Plastic products 3 Years Warranty

ABS Vacuum Form Box Vacuum Forming Advertising Plastic products 3 Years Warranty

Vacuum Forming, Custom Vacuum Thermoforming

Wuxi Ocean Tech is a leading provider of custom plastic vacuum forming services. Productive Plastics can provide product design and manufacturing engineering assistance in conjunction with vacuum forming contract manufacturing. Productive Plastics is ISO 9001:2008 registered, with many years of plastics experience and extensive technical expertise in vacuum thermoforming.

Typical Applications for Vacuum Forming

Vacuum thermoformed parts are used to replace fabricated sheet metal components with complex shapes requiring excessive welding, grinding and finishing operations. Custom vacuum formed parts compete very favorably against FRP (fiber-reinforced plastics) and RTM (resin transfer molded) parts in moderate (250 – 3000) annual production volumes.

Wuxi Ocean Tech currently uses vacuum forming to make plastic components such as:

  • Lift truck enclosures
  • Enclosures for medical diagnostic equipment
  • Railcar interior trim parts and seating components
  • Engine covers for construction equipment
  • Fascias for outdoor kiosks and ATM applications
ProductABS Vacuum Form Box Vacuum Forming Advertising Plastic products 3 Years Warranty
MaterialFront: Acrylic, PC, PETG, ABS,etc
Side: Stainless Steel,aluminum,steel,etc
Back: Foam,PVC,metal
SizeCustomized design
Warranty3 years
ThicknessCustomized design
ApplicationChain Shops / Car company / Car showroom
Packagingpearl cotton + bubble pad + wooden cases
PaymentL/C,T/T,PayPal,Western Union
ShipmentBy express( DHL,FedEx,UPS etc.), 3-5days
By air, 5-7days
By ship: 25-35days
Lead time3-4 days per set
Payment Terms30% deposit and 70% balance before shipping

Advantages of Vacuum Forming Compared to Thermoforming

  • Cheaper plastic costs – Cost per parts to the customer is lower.

  • Cheaper machine costs – Overall machine cost to operate is lower.

  • Easier production – Because of the lack of detail in the package, the operation is less complex to execute.

Disadvantages of Vacuum Forming Compared to Thermoforming

  • Material distribution is difficult to control.

  • Cannot produce as many parts.

  • Highly detailed parts are difficult to achieve.

  • Absorbed moisture can expand, forming bubbles within the plastic.

  • Webs tend to develop around the mold from overheating.

The defining characteristics between vacuum forming and thermoforming occur when the differential pressure across the sheet thickness exceeds 15 lbs./square inch. When thermoforming, this process is traditionally performed with air pressure up to 150 lbs./square inch on the free side of the sheet and vacuum on the sheet surface closest to the mold. The air pressure is contained in a pressure box that clamps the sheet against the mold surface, resulting in high quality surface textures.

Pressure forming is used in thin-gauge applications to improve cooling cycle times by rapidly stripping the sheet from the plug and driving it against the cold mold. This improved cooling time is a significant process improvement between thermoforming and vacuum forming.

The extruded sheet of plastic is heated and then stretched over or onto a mold. Vacuum pulls the plastic into the female mold, while a plug is driven into the plastic accompanied by air pressure to force the plastic into each area of the female mold. This gives thermoformed parts much greater detail than parts utilizing the vacuum forming process.

There are two general thermoforming process categories. Sheet thickness less than 0.060 inches is usually delivered to the thermoforming machine from rolls or from a sheet extruder. Thin gauge roll-fed or inline extruded thermoforming applications are dominated by rigid or semi-rigid disposable packaging. Sheet gauge greater than 0.120 inches is typically considered heavy-gauge thermoforming, and this process is primarily reserved for permanent structural components.

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