Submersible Ultrasonic Cleaning Systems for Parts Cleaning 28K 40K
Generally speaking, one transducers can control at most 3-5L water, and one generator
can control at most 36pcs transducers. So customers can calculate
the number of transducers that needed according to the tank
Ultrasonic Immersed transducers have the advantage of being easy to
install, even in a tank which was not intended for that at the
origin: they are simply placed or fixed in the tank and have the
same cleaning effect as the transducers fixed directly on the tank.
Replacing of immersible transducers is easy.AG SONIC submersible
transducers are designed for long life and optimum cleaning
Submersible Ultrasonic cleaning systems:
- Allows existing tanks to be enhanced with ultrasonic cleaning
- Two mounting styles: bulkhead or riser.
- AG SONIC provides complete instructions and technical assistance
- Submersible systems are not suitable for use with plastic tanks
- Customers will be responsible for mounting of transducer packs
purchased from AG SONIC.
- Submersed in liquid, by bottom-mounting or wall-mounting
- Replaceable, expandable, renewable by submersible transducer module
- Customized to solve different problems with different frequency,
power, shape, size etc accordingly
- Multi-frequencies are available by identical transducer or
different models of transducer
- Full SUS304 to extand the lifespan
- For PCB,Electronic parts cleaning
Brief introduction of the submersible ultrasonic cleaning systems:
For customers who would like to improve the cleaning power of their
existing tank by installing an ultrasonic cleaning device, AG
SONIC's submersible system may be the most economical and efficient
choice on the market.
However, before buying a submersible system, please consider the
tank you already have and its material of construction.
Ideally, your existing tank should be manufactured of stainless
steel or metal of some kind.
Plastic tanks are unsuitable for ultrasonic applications because
they dampen the ultrasonic waves and so reduce the available
ultrasonic cleaning power from anything between 60-90 per cent.
Submersible (or immersible) cleaning systems are powered by
ultrasonic generators that are housed in transducer packs made from
either 304 or 316 stainless steel. These packs contain a double
stack of individual high-efficiency ultrasonic transducers. They
are usually mounted to the bottom or the side walls of an existing
tank so as to promote evenly-distributed ultrasonic cleaning in the
tank in which they are submerged. The transducer packs come with
special mounting tabs with holes and are designed to be attached
permanently to the tank.
Submersible systems come with 28kHz, 40kHz, 80kHz, or CROSSFIRE
Multiple Frequency Ultrasonic Systems.
The frequency you select will determine the size of the transducer
pack you install. Most measure 3-4" tall and this corresponds to
the amount of space that you will lose within your existing tank
once the submersible cleaning system is installed.
Common Applications – Advantages of Immersible Ultrasonic Cleaning
- Drop in ultrasonics addition to existing manufacturing cleaning
process lines (aqueous cleaning lines, passivation, plating lines,
or other part finishing processes which require from microscopic
surface scrubbing agitation)
- The stainless steel box heavy duty design with completely sealed
components allow for precision ultrasonic cleaning in conditions
normally too harsh for such precision electronics
- Valve bodies and manifolds with small internals not accessible for
cleaning by forced spray or mechanical removal
- Medical device stainless steel parts cleaning
- Aerospace parts cleaning
- Ultrasonic part cleaning of water soluble machining coolants,
chips, particulate, and true machining/cutting oils, buffing,
polishing and lapping compounds which require mechanical surface
scrubbing to remove.
- General washing for maintenance, manufacturing, rework and/or
|machinery||Moulds, precision parts, pressing parts, camera parts, bearing,
|electronics||PCB board, electronic parts, TV parts, computer parts|
|Auto industry||engine parts, gear box, shock absorber, auto nozzle, cylinder,
|Plating& painting||polishing parts, SUS cutter, tableware, plating|
|Food industry||Oven tray, boiler, bottles, bottle cap, filters|
|Optical& watch maker|
optical lens, eyeglass, sunglass, metal, gold, jewelry, diamond,
watch cover, watch hand
|others||seal, flapper, coins, pottery, bank card, IGBT|
How to install the ultrasonic transducers:
The immersible ultrasonic transducers can be mounted on the sides or bottoms of the parts washing/cleaning tanks, depending upon their
geometry. In general, side mounting is recommended for tanks where
the depth is more than two times the smallest of the length / width
and side mounting the ultrasonics reduces the debris and foreign
material from settling on the top of the transducer box which will
reduce the ultrasonic effectiveness.
What to clean?
These submersible ultrasonics can be made in 25/28 kHz frequency,
for tough to clean parts like engine blocks and mold cleaning burnt
on carbon, and 40 kHz frequency for general parts cleaning
including precision machined components, in an agitated immersion
parts washer or stationary metal sided tanks. Immersibles are not
typically added to polypropylene, PVC, PVDF or other plastic based
tanks as the plastic absorbs the ultrasonic energy thereby reducing
the cavitation energy delivered to the part surface.