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Lab Metal Powder Insert Gas Atomization Device , Centrifugal Atomization Process In Powder Metallurgy

Categories Gas Atomization Equipment
Brand Name: zzhhgy
Model Number: VIGA-25
Certification: ISO
Place of Origin: Hunan, China
MOQ: 1 Set
Price: USD168800-558000/Set
Payment Terms: T/T
Supply Ability: 100 set per year
Delivery Time: 120 working days 
Packaging Details: Standard packing with foam, 1*40 ft HP Container
Name: Gas atomization equipment
Theory: Induction melting and gas atomization
Capacity: 25kg
Model: VIGA-100
Smelting temperature: 800℃
Working pressure: 2-15Mpa
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Lab Metal Powder Insert Gas Atomization Device , Centrifugal Atomization Process In Powder Metallurgy

Vacuum gas atomization equipment with ceramic crucible for powder production​​

Specifications:

ModelVIGA-100Nominal power160kw
Smelting materialAluminumSmelting temperature800℃
Nominal capacity100kgWorking pressure2-15Mpa
Nominal frequency2500Hztundish temperature600℃

Description:

  • This complete equipment adopts German ALD technology. The smelting furnace is of horizontal-type structure which is easier for changing and debugging of nozzle compared to the market vertical-type structure. The height of the atomization chamber can be adjusted according to the smelting temperature which can reduce the free cooling height when powders fall down.

  • The system designs the smelting furnace and holding furnace separately on the base of German VAGF technology which is suitable for research and institution mass production.

  • The melting crucible and tundish crucible adopts integrated formal products for easy change.

  • The induction coil is connected to the middle frequency induction power supply out of the vacuum chamber by water cooling electrode.

  • The vacuum atomizing chamber is made up of high quality stainless steel. The cooling area is 14000 in diameter, 4000mm in straight height. The top and bottom is in taper shape. The bottom is connected to the cyclone separator.

  • Powder collecting cabinet is made of stainless steel, in taper structure with small entrance and big bottom.

  • Closed cooling water tower needs less space and can be moved and put according to requirements. Less energy consumption, easy and reliable operation.

  • The vacuum smelting chamber adopts double water cooling structure, the outer is A3 carbon steel, the inner adopts optimal stainless steel. The furnace is of vertical type.


Principle and application:

The metals to be smelt are put into the smelting furnace from the bottom of the melting chamber, and the metals will be smelt into liquids under the proper protective gas such as Argon or Nitrogen. Then the liquid metals flow down through the induction furnace bottom to the atomization chamber. The liquids will be atomized and solified into small particles during falling down. Then the solid fine powders are created. The fine powders will be collected to the powder collecting cabinet.

The atomized metal powders are widely used in additive manufacturing, 3D printing, thermal spraying, magnetic material, brazing, cemented carbide and diamond alloy tool etc.


Competitive Advantage:

  • Can produce many special alloy powders as the solidification overcomes the segregation.

  • The finished product can meet the technical requirement: highly spherical in shape, high purity, low oxygen content, quick speed of solidification, batch-to-batch consistency as well as high degree of cleaniness.

  • We have 24-hour hotline for technical service.

  • Independent research and development guarantee quality, independent design and production guarantee on-time delivery.

  • A team of doctors and professors are always improving the technology and make innovations to serve customers with the most mature and advanced equipment and technology.

  • Adopt secondary classifer and grader which is more environmental-friendly.

  • Cyclone separator adopts winding plate structure which can ensure the long-time use of the sealed parts.

  • There is bufferfly valve and filter device for the pipeline which meets the requirement of environment protection.


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