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Automatic Continuous Polyurethane Foam Machine / Sponge Production Line

Categories Polyurethane Foam Machine
Brand Name: ZHMACH
Model Number: ZHF-2017
Certification: CE
Place of Origin: Guangdong, China (Mainland)
MOQ: one set
Price: inquiry
Payment Terms: Western Union, L/C, T/T
Supply Ability: 1.5 sets per month
Delivery Time: 45days after receive downpayment
Packaging Details: foam machine Automatic continously foam making machine nude packing together with some paper and plastic film and foam sheet some small spare parts in wooden box one standard machine need 1*20GP 2*40HQ
Product Type: Automatic continously foam making machine
Voltage: 3PAHSE 380V
machine pump: U.S. VIKING /CHN shanghai hangfa/JAN SHIMADZU
Flow meter: Glass flow meter
RS pulling system: R.S.pulling system with the plastic film
Raw material: polyurethane
Machine Control way: automatic PLC and invertor control
Block cutter: Blade & Saw tooth double knife Type
Special: automatic horizontal making
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Automatic Continuous Polyurethane Foam Machine / Sponge Production Line


Automatic Continuous Polyurethane Foam Machine / Sponge Production Line


Options


Increase total output to maximum 300,350,380,450,650 kg / min.
Mixing head : add variable speed drive to change the mixing speed.
Increase the width of the conveyor to make a wider block more than 2070, maximum up to 2500mm.
Extra polyol, TDI, catalyst metering unit.
Calcium carbonate or melamine feeder system. Pigment system, traditional or milliken reactant system.
Infrared heaters, air compressor, air tank, chillier, heater unit for control chemical temperature.
Chemical tanks, transfer pumps.
Sidewall with moveable conveyor: Two sidewall starts from the fall plate to the side paper rewind.Adding vertical slat conveyor instead of traditional steel plate sidewall.
R.S. System: Add one layer PE film to both sides of block then pull them up during foaming to make the top squarer and increase usable volume.
Liquide lay down system: Lays the mixture directly to the fall plate instead of the trough. One additional fall plat will be added to the original 5 section fall plate. Pinholes will be minimized for some special foam.
Flat top device: Place a PE film or kraft paper on the top of foam block from feeding station to the telescopic plate in order to make the top of foam block more horizontal.
High pressure system for producing Polyester and Polyether foam.
Round block making system
All cutting equipment : block cutter, horizontal, vertical CNC contour cutting machine, peeling machine.
Auto block storage, crane unit


Product Description


Full-automatic Continuouse Polyurethane Foam Making Machine is the automatic horizontal continously foaming machine that make the furniture foam like sofa and mattress. The standard machine was together with 13 kinds of raw material.


For the process of foaming:


Loading all the raw materials inside the material tank with the loading system--control the temperature of the raw material inside the tank with the chiller--check the flow of all the raw materials before foaming--make some small sample test before foaming (make sure the flow and everthing is correct)--Put the karft paper and the plastic film-- foaming process


Main specification


ModelPass CaliberUseQtyBrand
K-301L/75DA cross valveG2″POP, PPG,CaCO3,Foam3Korea
K-301L/63DA p cross valveG1″TDI foam1Korea
K-301L/32DA cross valveG½″Other small material, Flame retardant, Anti-yellow9Korea
DK800 glass flow meter20-200 L/hAIR1China
FA10-15 glass flow meter40~400L/HH2O1

China

FA10-25F glass flow meter150~1500L/HMC1

China

FA10-25F glass flow meter600~6000L/HTDI1
Transducer speed adjusted headΦ25*2000mmfoam1Qianghui

Max.Output Capacity200~350kg/min(Continuous Type)
Mixer Total Power37kw
Max.Mixing Speed2500~6000r/min
Foaming TypeTrough & Sprayer
Standard Material Q.T.Y.13 Groups.
Foaming SizeW2300mm*H1300mm(Width Adjustable)
Control SystemPLC Digital Touch Screen
PPG Tank5Ton*1Set.
POP Tank5Ton*1Set.
TDI Tank5Ton*1Set.
MC Tank2Ton*1Set.
Caco3 Tanks5Ton*1Set
T-9/Amine/Color 1ABCD/ Silicone /Water Tanks180L*8Sets
Side Wall SizeL16m*H1200mm
Fall plateL8.5m*W0.98~2.4m(Adjustable)
Foaming PlatformL2000mm*W3000mm*H700mm
Conveyor LineL16.9m
Side/Bottom Paper Feed & Rewind System2Sets.
WalkwayW500mm*L15m
Air ValvesU.S. Standard
Chiller(Both Cooling & Heating System)1Set*1.5HP
R.S.Pulling System1Set.
Foaming Density Range8~150kg/Cubicmeter.
Match With Block Cutter1Set.
Total Motor PowerApprox 125kw.
Machine N.W.Approx 30 Ton
Floor Space RequiredL45m*W5m*H4.5m.


Our Services

1. We will help to design the layout of the machine that put in your factory.We will send 2-4 experience engineers to install and testing the machines.


2. We will teach your engineer how to operate the machine and how to maintain the machines.


3. We will give you the machine operation manual and the best formulation for target products that you are going to make.


4. We will help to buy the best raw material for making the foam if you needed.


The main part of the machine




Specification for 13groups of Horizontal foaming m...

Quality Automatic Continuous Polyurethane Foam Machine / Sponge Production Line for sale
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